Our Work
We help magnetic companies achieve their goals and improve their bottom line through expert guidance. Successful cases include developing high-performance magnetic materials, developing of new technologies, designing efficient magnetic motors, etc.
Partnering with us can give companies a competitive edge.
Niron Magnets for the Loudspeaker Industry
Salvador Consultant and Niron Magnetics analyzed the use of Nitride Iron magnets for loudspeakers, optimizing various magnetic structures to match the advantages of these magnets. The results showed significant material and weight savings compared to conventional loudspeakers equipped with ferrite and neodymium magnets.
Magnet Powder Presses for Production of Neo Magnets in the US
Gasbarre Products with support from Salvador Consultant, has designed the first magnet powder presses for producing neodymium magnets in US.
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The magnet powder presses utilize a powerful DC electromagnet and an optimized magnetic circuit to produce a uniform magnetic field during the magnet pressing process, enabling the production of sintered neodymium magnets for the US.
Magnetic Floors: Are they magnetically safe?
A Construction Company, with support from Salvador Consultant, verified the safety of magnetic floors used in the construction industry. Concerns from customers about potential magnetic field effects on electronic devices and pacemakers were addressed, confirming that these magnetic floors are safe for use without side effects.
Magnet Assembly for Audio Product
Salvador Consultant helped an audio products company redesign a magnet assembly for an audio-recording product for magnetic attaching purposes. The original magnet assembly caused noise in the recording signal due to their static magnetic field. A new magnet design was proposed to reduce the magnetic field and eliminate noise in the audio product.
Magnetic Actuators for Pumps
Salvador Consultant optimized solenoid actuators for a US pump company, designing proportional and conventional solenoids for high forces and short strokes. Each actuator's electromagnetic circuit was tailored to meet specific force requirements, and prototypes underwent real testing to validate the designs
Overhead DC Electromagnets
Salvador Consultant assisted a consulting firm in designing and optimizing a DC overhead electromagnet for magnetic separation, generating a strong magnetic field to extract magnetic particles for the sugar industry
New Motor Magnetic Technology
Salvador Consultant assisted a motor company in developing the first prototypes of PM motors utilizing innovative magnetic technology. The PM motors were designed, analyzed, constructed, and tested in the US. High-efficiency PM motors were designed and contrasted with those currently used in EVs. This groundbreaking motor technology could significantly decrease the weight and size of traction PM motors for electric vehicles.
Motor with Zero-Rare-Earth Magnets
In 2023, Tesla Company revealed during its "Investor Day" that their upcoming PM motors for EVs would not contain any rare-earth materials. Despite concerns that this may result in a heavier and less efficient PM motor, the MotorXP team and Salvador Consultant explored the possibility of designing a zero-rare-earth PM motor that maintains Tesla's high standards of efficiency and power density.
Power Transformer Consultancy
Salvador Consultant has been working with some transformers companies to solve some issues related to the presence of hot spots or high temperatures in transformers and shunt reactors. Some interesting consultancy cases have been published in different Transformers Magazine issues.
Read more...​​​​
Optimization of Horn Loudspeaker
A US military contractor, working alongside Salvador Consultant, has revamped horn loudspeakers for military use. The redesigned horns incorporate enhanced magnetic circuits, leading to a decrease in weight and size compared to earlier models.
Magnetic Opthalmic Ultrasound Probe
Salvador Consultant successfully partnered with a leading global company in ophthalmic ultrasound equipment to design optimize a cutting-edge magnetic ultrasound probe. The probe’s magnetic circuit was expertly engineered and refined to ensure exceptional during eye ultrasound scanning.